Replacing an outdoor faucet handle is a straightforward DIY project that can breathe new life into an old, worn-out exterior spigot. With some basic tools and a little know-how, you can have your outdoor faucet looking and working like new again in no time. In this comprehensive guide, we’ll walk through the entire process of replacing an outdoor faucet handle, from picking the right replacement parts to properly installing your new handle. Follow along step-by-step to learn how to remove your old, faulty handle and install a shiny new one all by yourself.
Assessing the Damage and Choosing Replacement Parts
Before you can pick out a new faucet handle, you need to determine what exactly needs replacing on your existing outdoor spigot. Start by turning off the shut-off valve that controls water supply to the faucet. This is usually located inside your house near where the pipe exits to the outside. Once the water is off, go outside and investigate the state of your outdoor faucet up close.
Here are a few things to look for:
- Loose or missing handle. If the handle is detached or can be pulled off easily, you likely just need a replacement handle rather than the entire faucet mechanism. Measure the diameter of the stem to find the right replacement.
- Corroded, stripped or crossthreaded stem. If the faucet stem under the handle is corroded or has stripped threads, you may need to replace both the handle and stem. Note the stem’s length and diameter.
- Leaky valve seals. Examine points where the stem enters the faucet body and look for drips or crusty mineral deposits indicating worn seals. Replacing seals may fix leaks.
- Signs of interior damage. If the faucet drips even when closed or water flows out the spout without the handle being turned, internal parts like cartridges or valves likely need repair.
Once you’ve diagnosed any issues, take measurements and note the specific replacement parts you’ll need – handle, stem, seals, valves, etc. Take the old handle and stem fittings with you to the hardware store when shopping for the right replacements.
Choosing the Right Faucet Handle
When selecting a new outdoor faucet handle, you have several options:
- Matching handle style. For a seamless look, choose a handle in the same style (lever, cross, wing, etc) as your existing hardware.
- Updated handle style. To modernize the look of an outdated faucet, pick a more contemporary handle shape and finish.
- Frost-proof. For cold climates, look for frost-proof handles made of non-metallic materials that won’t freeze up and crack.
- Correct stem fit. Ensure the handle opening perfectly fits your faucet’s stem diameter to operate smoothly.
- Durable material. Look for solid brass, stainless steel or rugged composites that can withstand outdoor elements.
- Finish. Pick a finish like polished chrome, brushed nickel, oil-rubbed bronze or powder coating to withstand weather and match other fixtures.
With the right handle in hand that fits your existing stem hardware, you’re ready to get into the replacement process.
Removing the Old Outdoor Faucet Handle
Before installing your new handle, the first step is removing the existing worn-out handle from the faucet stem. This may take a bit of finesse and elbow grease depending on the handle’s condition. Follow these tips for painlessly removing any type of faucet handle:
Shut Off Water Supply
Always turn off the shut-off valves for both hot and cold water lines before attempting to remove the handle. Turning the faucet on to release pressure can also help loosen things up.
Loosen Set Screw (If Present)
Look for a small set screw on the side or underside of the handle that holds it in place on the stem. Use a hex wrench or Allen key to turn this counterclockwise and loosen.
Use Penetrating Oil for Stubborn Handles
If the handle seems thoroughly stuck, apply penetrating oil around the base of the handle and let it soak in for 5-10 minutes to loosen corrosion. Reapply if needed.
Turn and Rock Handle
Grip the handle tightly with one hand while turning the faucet stem back and forth with adjustable pliers or a wrench in the other hand. The gentle rocking motion along with outward pressure often helps break things free.
Tap Handle with Hammer
For really stubborn handles that won’t budge, grab a screwdriver or dowel and gently tap the underside of the handle at its base to help jar it from the stem threads. Apply inward pressure while tapping to push it up and off.
Use Handle Puller for Round Handles
For a tight round knob that resists twisting off, a handle puller tool can pop it straight off the faucet stem cleanly. Tighten the puller’s bolts behind the handle until the handle easily pulls free.
Once you manage to wrest the stubborn handle free, the stem should be easily accessible for you to examine, replace any necessary parts, and install your new handle upgrade.
Replacing Faucet Washers and Seals
While the handle is off, inspect the rubber washers and O-rings (seats and seals) around the valve stem and replace any that are showing signs of age or damage. Here’s how to breathe new life into your outdoor spigot with fresh washers and seals:
Remove Valve Stem
Use pliers or an adjustable wrench to fully unscrew the valve stem by twisting counterclockwise to remove it from the faucet body.
Examine Rubber Seals
Closely inspect rubber washers seated inside the faucet body as well as any O-ring seals on the valve stem itself. Check for cracking, dry rot or excessive wear.
Replace Damaged Seals
If seals are damaged, bring the old pieces to the hardware store to match new replacement seals up with the correct sizes and shapes.
Install New Seals
Seat new seals back in their appropriate spots – flat washer inside faucet, O-ring on stem. Ensure they are smoothly and evenly positioned.
Reinstall Stem and Test
Re-thread stem back into faucet body and turn water back on slowly. Check for any drips or leaks around new seals before reattaching handle.
With fresh seals and washers in place, you can go ahead and install your new faucet handle knowing leaks and drips will be resolved.
How to Install a New Outdoor Faucet Handle
Once any necessary valve repairs are made and parts replaced, you’re ready for the gratifying finale – installing your shiny new handle upgrade on your outdoor spigot. Just follow these simple steps to complete the project:
Clean Stem and Faucet
Use steel wool or abrasive sponge to scrub away any grime, corrosion and old plumber’s tape from the valve stem and faucet body. Thoroughly dry.
Apply Plumber’s Tape
Wrap plumber’s (Teflon) tape 4-5 times around threaded stem in clockwise direction to prevent handle from sticking.
Position Handle
Place new handle over stem lined up correctly – set screw hole at side or base – and orient to desired front position.
Tighten Set Screw
If present, thread set screw in clockwise through pre-drilled handle hole into stem to hold handle securely in proper position.
Test Operation
Turn water back on and test new handle function by pulling outward and turning side to side. Ensure smooth rotation and proper bite on the valve stem.
Make Adjustments
If handle feels loose, tighten set screw further. Add more plumber’s tape if needed until handle operates smoothly without sticking.
That’s all there is to it! In just an hour or less, you can have a like-new faucet handle that’s far more attractive and enjoyable to use than the old, worn-out version. Just be sure to give your new handle a coat of spray paint if needed to keep it looking pristine.
Troubleshooting Common Outdoor Faucet Handle Problems
While installing a new outdoor faucet handle is generally straightforward, you may encounter a few hiccups or issues getting the old handle off or the new one working properly. Here are some quick fixes for the most common problems DIYers face when replacing an exterior water spigot handle:
Handle stuck on stem: Penetrating oil around the base of the stuck handle will help loosen the connection. Gently tapping with a hammer or using a handle puller can also help release an obstinate handle.
Stripped stem or handle threads: Try wrapping plumber’s tape around the handle and/or stem threads to tighten the connection. Otherwise, the entire stem assembly may need replacement.
Handle loose on stem: Add additional plumber’s tape and firmly tighten the handle’s set screw, if equipped, to secure it in the proper oriented position on the stem.
New handle doesn’t align properly: Ensure you have purchased the properly sized handle for the specific valve stem diameter and threads. Mismatched parts won’t interface correctly.
Leaking around new handle: The faucet likely needs new seals – install new washers and O-rings to prevent drips and leaks around the freshly installed handle.
Low water flow: Disassemble and clean out any blockages or mineral deposits from faucet interior parts like aerator screens and valves. Replace any corroded interior components.
If problems persist with your newly replaced outdoor faucet handle, don’t hesitate to call in a professional plumber to diagnose and fix any issues.
Preventing Future Damage and Wear
Your new outdoor faucet handle should provide years of reliable service if you take measures to prevent damage from weathering, freezing temperatures, hard water deposits and more:
- Install a hose bib cover over the faucet during cold months to protect from freezing.
- Drain hoses and shut off indoor water valves leading outside before first freeze.
- Routinely apply spray lubricants to all moving handle parts.
- Use a water softener system or install an anti-scale aerator screen if you have hard water.
- Keep handles clean and dry when not in use to prevent mineral and soap buildup.
- Disassemble and inspect interior parts like washers and O-rings periodically, replacing if needed.
- Avoid using caustic chemicals, bleach or abrasives on the handle that can degrade finish or seals prematurely.
- Shut off indoor shut-off valves and bleed lines if temps dip below freezing to avoid cracked pipes and damaged faucets.
With proper care and maintenance, you should be able to avoid having to replace the outdoor faucet handle again anytime soon!
Frequently Asked Questions About Replacing Outdoor Faucet Handles
Still have some lingering questions about choosing the right replacement handle or the installation process? Here are answers to some of the most common FAQs:
Q: How do I get the old handle off if it’s stuck on really tightly?
A: Penetrating oils like Liquid Wrench or PB Blaster are extremely helpful for loosening stuck handles. Allow the oil to soak in for 10-15 minutes before trying to loosen the handle with pliers and gentle tapping. Removing any set screw on the underside can also help release the handle.
Q: Can I just replace the handle without replacing the stem?
A: Yes, you can install a new handle onto the existing valve stem as long as the stem is in good condition and matches up with the replacement handle size and attachment method.
Q: What tools do I need to replace an outdoor faucet handle?
A: Handling pliers, adjustable wrench, screwdriver, hex wrench for the set screw, penetrating oil, and plumber’s tape are generally all that’s needed, along with the replacement handle.
Q: How can I tell what size/style replacement handle I need?
A: Bring the old handle to the hardware store with you for comparison. Measure the stem diameter it attaches to and note the installation (threaded, compression, etc). This ensures you get the right replacement.
Q: Why is my new handle still leaking after I installed it?
A: Most likely the seals/washers inside the faucet are still worn out and need replacement. Install fresh O-rings and seals and the leak should stop around the newly installed handle.
Q: Can I change the style of my handle when I replace it?
A: Absolutely! This is a great chance to upgrade to any handle style and finish you wish as long as it fits your valve stem properly. Get creative!
Replacing an aging outdoor faucet handle is one of the simplest and most rewarding do-it-yourself home improvement projects. In just about an hour, you can restore full functionality and give a facelift to your exterior spigot. With this step-by-step guide, you’ll have the know-how and confidence to handle this outdoor repair yourself. So don’t settle for sticking with an old, worn out faucet handle – install a shiny new one and enjoy like-new performance!