How to Make Outdoor Cushions

Outdoor cushions can transform your patio, deck, or garden into a comfortable oasis for relaxation. With the right materials and techniques, you can easily make durable and stylish cushions tailored for outdoor use. Here is an in-depth guide on how to make your own outdoor cushions.

Choosing the Right Fabric

The most important decision when making outdoor cushions is choosing a fabric that can withstand the elements. Here are some good options:

  • Acrylic – Acrylic fabric is water-resistant, fast-drying and resistant to mildew and fading. It’s a great budget-friendly option. Look for solution-dyed acrylics.
  • Polyester – Polyester is another synthetic fabric that repels water and resists mildew. It’s also fade-resistant and very durable. Outdoor polyester is a good mid-range choice.
  • Olefin – Olefin fabrics like Sunbrella are on the premium end. They are soft yet waterproof, and are very colorfast and long-lasting.
  • Canvas – Canvas is a classic outdoor fabric. It’s breathable, durable and fade-resistant. Opt for marine-grade or vinyl-coated canvas.

No matter the fabric, make sure it has an outdoor rating and UV protection. Heavier fabrics like duck canvas will be more hardwearing. Wash the fabric before sewing to preshrink it.

Selecting Cushion Fillings

There are several options when it comes to cushion fillings:

  • Polyester Fiber – Polyester stuffing is affordable and readily available. Look for high-density polyfiber fill for more support. Avoid regular polyfill which compresses easily.
  • Foam – Outdoor foam is available in different densities. High-density foam above 1.8 lbs/cu ft will be the most weather resistant and supportive. Get foam specifically rated for outdoor use.
  • Poly Fill Inserts – These pre-made inserts have a polyfill stuffing inside a water-resistant outer shell. They provide structure while protecting the fill from moisture.
  • Inflatable Inserts – Inflatable inserts are lightweight, easy to store, and quick to dry if wet. They won’t mildew either. However, they can be prone to punctures.

Consider foam or poly fill inserts for bench cushions, and inflatable inserts for lighter seat pads. Get inserts about 1-2 inches thicker than the desired fullness.

Measuring and Cutting Fabric

First, measure your furniture to determine the dimensions of the cushions. Add at least 2 inches to the width and length for seam allowances. Cut the fabric pieces according to your measurements. The main cushion piece should be the exact size. Then cut a second top piece about 2 inches wider and longer to overlap as flaps. Use pinking shears to prevent fraying. Mark the fabric pieces and sets.

Sewing the Cushion Covers

Sew the main cushion piece first using a 1/2 inch seam allowance. Sew the sides first, then the top and bottom separately, leaving a 6-inch opening along the bottom for turning and inserting fill.

Next, pin and sew the top flap piece with the right sides facing and edges aligned. Do the same for the side flaps, overlapping the bottom seam by 2 inches. Trim excess flap corners at an angle.

Turn the cover right side out and push out the corners properly. Topstitch around the edges for a polished finish. Insert fill through the bottom opening and then hand sew it closed. Add ties to the flaps as needed to secure the cushion.

Waterproofing and Caring for Cushions

  • Use fabric waterproofing spray to seal the stitches and make the fabric more water-repellent. Reapply after heavy washing.
  • Check the cushions periodically for mold and remove covers immediately if any is spotted.
  • Bring cushions indoors during rainy seasons or snow to prevent water pooling.
  • Wash cushion covers regularly according to care instructions. Brush off dirt before laundering.
  • Use fill materials that can be removed and washed or replaced as needed.
  • Store cushions in a dry spot during winter or off-seasons.

With quality fabric, sturdy construction, and the right fill, your handmade outdoor cushions can last multiple seasons outdoors. Customize them with pretty fabrics to enhance your outdoor space.

Frequently Asked Questions

What is the best fabric to use for outdoor cushions?

Acrylic, polyester, olefin or canvas would be the best fabric options for outdoor cushions. Opt for solution-dyed, UV-treated fabrics with an outdoor rating. Heavier fabrics like Sunbrella or duck canvas will be most durable.

How do I make outdoor cushions waterproof?

Use a fabric waterproofing spray to seal the stitches and give the fabric more water repellency. Reapply after washing the covers. You can also opt for inherently waterproof fabrics like olefin. The cushion fill should also be moisture-resistant.

Can you put outdoor cushions in the washer?

Check the fabric care instructions. Some outdoor cushion covers can be machine washed while others need to be spot cleaned. Use a gentle cycle and mild detergent if machine washing. Air dry the covers fully before reuse.

What is the best stuffing for outdoor seat cushions?

High-density foam (1.8+ lbs/cu ft) or polyester fiberfill is best for outdoor seat cushions. The foam will be more supportive and weather-resistant. Polyfill compresses over time but is cheaper. Use fill specifically designed for outdoor use.

How do I make outdoor cushions last longer?

  • Choose durable, outdoor-rated fabric
  • Use waterproofing spray on covers
  • Allow covers to fully dry before storing
  • Use supportive, non-compressible fills
  • Bring indoors during bad weather
  • Wash covers regularly before grim builds up
  • Replace worn out fill periodically

How can I repair an outdoor cushion cover?

You can patch small holes or tears in the fabric using fabric glue or an iron-on patch. For larger holes, sew a patch over the hole in a coordinating fabric. If the cover is irreparable, measure the cushion and sew a new custom cover. Match the fabric closely for a consistent look.

Conclusion

Well-made outdoor cushions can easily enhance your exterior living spaces and make them more comfortable for lounging and entertaining. With some basic sewing skills and the right materials, you can create durable and stylish outdoor cushions tailored to your space. Pay close attention to the fabric choice, fill material, and construction to ensure your handmade cushions withstand the outdoor elements. With proper care and maintenance, your custom cushions will last for many seasons of alfresco enjoyment.


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