Installing corrugated metal under your kitchen cabinets can add an industrial vibe and stylish aesthetic to your space. With some planning and the right materials, it’s a straightforward DIY project. Here is a step-by-step guide on how to install corrugated metal under kitchen cabinets.

Choose the Right Type of Metal

Corrugated metal sheets come in various metals like aluminum, galvanized steel, stainless steel, and more. Consider factors like budget, look, and durability when selecting the material. Aluminum is lightweight and affordable but prone to denting. Galvanized steel has a industrial look but can rust over time. Stainless steel is durable, rust-resistant but more expensive.

Measure the area under the cabinets and purchase sheets in the appropriate dimensions allowing for overlap. Have the sheets cut at the hardware store for easier handling. You may also need self-tapping screws, washers, silicone caulk, and a drill.

Prepare the Area

First, empty and clean under the cabinets. Remove any existing backsplash or covering. Fill any holes or cracks in the wall with spackle and sand smooth when dry. Clean the area to remove dust, grease, and debris so the metal sheets adhere properly.

To prevent rattling, add sound dampening material like foam or insulation behind where the sheets will go. This also helps with heat/cooling loss from gaps.

Cut the Metal to Size

Measure the space again and mark where you need to cut the sheets to fit. Allow at least a 1-2 inch overlap on all sides. Clamp a straightedge as a guide and cut along the lines with a jigsaw, circular saw, or tin snips. File any rough edges. Dry fit the pieces to ensure proper fit before attaching.

Attach the Metal Sheets

Start in a back corner and attach the first sheet. Drill pilot holes in the overlapping seams to prevent buckling. Use washers with the self-tapping screws for a secure hold. Overlap seams by at least 1 inch. Apply a silicone caulk bead along seams and edges for adhesion and to prevent moisture getting in.

Work row by row adhering the sheets until you reach the other end. Avoid overtightening screws to prevent dents. Press firmly along all edges to ensure strong adhesion with the caulk. Let dry fully before using the cabinets.

Finish With Trim (Optional)

You can leave the unfinished metal edge showing or install trim for a cleaner look. Self-adhesive vinyl strips come in various colors and patterns to complement the metal. Aluminum J-channel or L-channel can be cut to fit along edges and screwed into place.

Maintenance

Metal under kitchen cabinets is durable but still requires some periodic care. Wipe down with a soft cloth using mild soap and water. Reapply caulk if seams start to separate. Avoid harsh cleaners or scouring pads that can damage the finish. With proper installation and care, the metal will last for many years enhancing your kitchen’s style.

Key Benefits of Using Corrugated Metal Under Kitchen Cabinets

Installing corrugated metal under your kitchen cabinets provides both aesthetic and functional benefits:

Stylish Design

Adds an industrial, modern, or rustic vibe to the kitchen
Variety of metal finishes like galvanized, stainless, copper etc.
Can coordinate with other metal accents and appliances
Leaves an attractive exposed edge vs basic backsplash

Durability

Withstands moisture, grease, most cleaners
Not prone to chipping or cracking like tile
Metal is hygienic and non-porous
Holds up to normal wear-and-tear

Easy Maintenance

Just needs occasional wiping down
No need for re-grouting or caulking like tile
Resists mold, mildew and bacteria growth

Budget Friendly

Metal sheets are affordable, starting around $15-20
Straightforward DIY project for most homeowners
No need to hire contractor for installation

Sound Dampening

Insulation behind metal absorbs noise
Reduces echoes and rattling from cabinets

So if you’re looking to add some personality and visual interest under your kitchen cabinets, corrugated metal is an excellent choice! The industrial edge complements both traditional and modern cabinetry styles. Just be sure to carefully measure and cut the sheets for a clean finished look.

Planning Your Corrugated Metal Kitchen Cabinet Installation

Installing corrugated metal under your kitchen cabinets is a relatively easy DIY project. However, careful planning and preparation is needed to ensure it is done right. Here are some key steps:

Select the Metal Material

Consider the look you want and budget when choosing the metal. Galvanized steel is affordable, while stainless steel is more expensive but very durable. Copper and aluminum also add unique visual styles.

Measure Precisely

Take detailed measurements of the area under the cabinets. Overlap seams by at least 1-2 inches when cutting sheets to size. Plan any outlet openings needed.

Gather Supplies

Metal sheets in appropriate dimensions
Self-tapping metal screws and washers
Power drill with assorted drill bits
Level
Screwdriver
Clamps
Silicone sealant
Jigsaw or tin snips for cutting
Sound dampening material (insulation, foam)

Prepare the Space

Empty under the cabinets and clean thoroughly. Fill any holes and sand smooth. Add sound dampening material before installing the metal.

Enlist Help

Having an extra set of hands makes installing large metal sheets easier and safer. A friend can help hold panels in place while drilling and screwing.

Planning correct measurements, materials, and prep work ensures your corrugated metal cabinet installation goes smoothly. Take time to properly plan out each step beforehand.

How to Cut and Install Corrugated Metal Sheets

Once you’ve selected the right metal sheets, proper cutting and installation is key to achieving a seamless look:

Measure and Mark Guidelines

Use a level and measuring tape for accuracy
Mark cutting lines with a permanent marker

Clamp Down a Straightedge

This provides a fixed guide for your saw
Helps make straight cuts

Use the Proper Saw

Jigsaw with metal blade for curves and holes
Circular saw or tin snips for straight cuts

Allow for Overlap

Cut panels about 1-2 inches larger than measurements
Gives overlap for attaching pieces together

File Any Rough Edges

Use a metal file to smooth cut edges
Minimizes risk of cutting yourself

Drill Pilot Holes

Prevent buckling and screws stripping
Pilot holes should be slightly smaller than screws

Secure With Self-Tapping Screws

Use washers to prevent pulling through soft metal
Don’t overtighten to prevent distortion

Apply Silicone Caulk

Seal all seams and edges thoroughly
Creates moisture barrier and adhesion

Measure twice and cut once for a clean installation. Allowing overlap gives you wiggle room to adjust pieces. Take care not to distort or scratch the metal when securing.

Common Mistakes to Avoid

While installing corrugated metal under kitchen cabinets seems straightforward, beginners can make some common mistakes. Avoid these pitfalls for best results:

Forgetting to measure accurately – Mismatched or poorly fitting sheets
Uneven overlap of seams – Gaps show and lets in moisture
Forgetting sound dampening – Leads to unwanted rattling noise
Rushing the cuts – Sloppy edges and holes
Not drilling pilot holes – Metal distorts or screws strip
Overtightening screws – Dents and distortion in the metal
Skipping caulking – Allows moisture issues and rattling
Wrong screws – Self-tapping variety required for metal
No helpers – Difficult for one person alone
Skipping protective eyewear – Metal shards cause eye injuries
Attempting while cabinets loaded – Remove contents first
Not filing cut edges – Causes cuts and scrapes
Failing to clean surface – Poor adhesion results

Avoiding these common mistakes takes a little extra time up front but prevents much frustration down the road. The end result is a cleanly installed, attractive metal space under your cabinets.

FAQs About Installing Corrugated Metal

What tools do I need?

Self-tapping screws, drill, clamps, jigsaw, and tin snips are essential. Safety gear like gloves and eyewear is also recommended.

What is the best way to cut the metal?

Mark guidelines with a straightedge and cut with a jigsaw using a metal blade or tin snips. File down any rough cut edges.

Should I insulate behind the metal?

Yes, sound dampening material helps prevent noise and gives a tighter install. Foam, insulation, or caulk gaps behind sheets.

How do I attach the metal securely?

Drill pilot holes first and use self-tapping metal screws with washers spaced about 8 inches apart. Avoid overtightening.

How much overlap should sheets have?

Overlap seams by at least 1-2 inches to allow for any adjustment and to conceal seams.

What can I use to finish sheet edges?

Self-adhesive vinyl trim strips or aluminum edging can be added to conceal unfinished edges.

What maintenance does corrugated metal require?

Occasional cleaning with mild soap and water using a soft cloth. Reapply caulk if gaps appear over time.

Can I install metal over existing tile or backsplash?

Yes, just ensure the surface is clean to maximize adhesion. Fill any holes or gaps first.

Installing corrugated metal under your kitchen cabinets creates an attractive, durable accent full of rustic character. With careful planning and attention to detail, you can achieve a stylish industrial look that enhances your culinary space.

Conclusion

Installing corrugated metal under your kitchen cabinets can provide both stylish impact and practical benefits. The ribbed steel or aluminum make a bold visual statement while also being moisture-resistant and sound dampening. With some careful measurements, the right materials, and proper technique, it can be a straightforward DIY project for most homeowners without professional help required.

The key steps include preparing the area, measuring and cutting the sheets precisely allowing for overlap, securing with self-tapping screws and washers, and using silicone caulk for adhesion and sealing seams. Go slowly and enlist help for positioning the sheets. File any sharp edges for safety. Avoid overtightening screws or denting the metal surface. Proper planning, patience, and adherence to sound installation techniques will yield an eye-catching, durable metal under cabinet space you will enjoy for years to come. Does your kitchen need some industrial edge? Try installing corrugated metal to add stylish functionality.

How to Install Corrugated Metal Under Kitchen Cabinets